Design for Manufacturability Test
Another
name for indirect extrusion is _____________.
a.
direct extrusion
b.
forward extrusion
c.
backward extrusion
d.
impact extrusion
The
minimum temperature used in the plasma arc cutting process is:
a.
11000°F
b.
17000°F
c.
6000°F
d.
20000°F
Which material is the mold in
plaster mold casting made of?
a. Al2O3
b. CaSO4-H2O
c. SiC
d. SiO2
Which
of the following is the most commonly employed casting process?
a. Sand
casting
b. Centrifugal
casting
c. Investment
casting
d. Shell
casting
e. Die
casting
Identify
the advantages of sand castings over die castings from the points given below.
a. Sand
castings can vary greatly in wall thickness, whereas die castings have a
uniform wall thickness.
b. Sand
castings have better surface finish than die castings.
c. Sand
castings are wider in gauge than die castings.
d. A
mold can be reused in case of sand castings, but not in case of die castings.
e. Sand
castings are stronger than die castings by virtue of the material used.
f. Sand
castings have higher production rates than die castings.
Which
tool is used in steel hot rolling of plate?
a. Wire
stock
b. Slab
c. Bar
stock
d. Bloom
The
process of verifying a product's speed, consumption and reliability is called
a. Testing
b. Patents
c. Inspection
d. Quality
Assurance
Sheet
metal working operations are mainly carried out as:
a. hot
working
b. warm
working
c. cold
working
d. None
of these
Which
of the following is a high-energy-rate forming process?
a. Electrochemical
machining
b. Explosive
forming
c. Hydroforming
d. Electron
beam cutting
The
_____________ process uses mechanical energy as its main energy source.
a. conventional
milling
b. laser
beam machining
c. electrochemical
grinding
d. wire
EDM
In
the context of computer graphics, WCS stands for:
a. Web
CAD System
b. Worldwide
CAD Sectors
c. Web
Coordinate Sectors
d. World
Coordinate System
Another
name for the calorizing process is:
a. Doping
b. Hot
sand blasting
c. Siliconizing
d. Alonizing
Die
casting involves usage of which of the following metals?
a. Tungsten
b. Cast
iron
c. Steel
d. Tin
The
____________ process is known to achieve the highest material removal rate.
a. discharge
machining
b. water
jet cutting
c. ultrasonic
machining
d. plasma
arc cutting
In
which plastic shaping process is parison formed?
a. Compression
molding
b. Blow
molding
c. Sandwich
molding
d. Pressure
thermoforming
Which
machine tool is used in sheet metal working?
a. Drill
press
b. Stamping
press
c. Lathe
d. Gear
shaper
The
number of points essential to define the rectangle command in CAD is:
a. 4
b. 2
c. 8
d. 1
Which
of the following is NOT an equipment used for abrasive blasting?
a. Sample
blast equipment
b. Blast
cabinet
c. Portable
blast equipment
d. Blast
room
Which
of the following types of materials are NOT suitable for stamping?
a. Ferrous
metals
b. Nonferrous
metals
c. Nonmetallic
materials
d. Metallic
materials
Which
of the following describes the relationship between packing factor and porosity
in the case of metallic powders?
a. Packing
factor = 1 - Porosity
b. Packing
factor - Porosity = 0
c. Packing
factor = 2/Porosity
d. Packing
factor + Porosity = 0
e. None
of these
The
DFA(Design for Assembly) index is given as:
a. Theoretical
maximum assembly time ÷ Actual assembly time
b. Theoretical
maximum assembly time × Actual assembly time
c. (Theoretical
maximum assembly time × Actual assembly time) ÷ 2
d. Actual
assembly time ÷ Theoretical maximum assembly time
Which
of the following are major components of a CNC machine?
a. Machine
tool
b. Tracer
Control
c. Servos
and selsyns
d. Machine
Control Unit
Which
of the following does NOT determine the quality of a product during
manufacturing?
a. Consistency
of components of products
b. All
components should be new and free from defects
c. Product
should meet the requirements
d. Weight
of product should be less
Which
of the following method is used for the production of gear using generation
process?
a. Milling
b. Broaching
c. Punching
d. Hobbing
Which
of the following is NOT a manufacturing requirement?
a. Assembly
b. Standards
c. Delivery
date
d. Materials
Identify
the soldering methods that are NOT applied with brazing.
a. Soldering
iron
b. Wave
soldering
c. Torch
soldering
d. Infrared
soldering
e. Dip
soldering
Which
of the following formulas helps determine the minimum form height for sheet
metal use if D, T and R are given as minimum distance, material thickness and
bend radius respectively?
a. R =
1.5T + D
b. T =
D + R
c. D =
2.5T + R
d. 5T =
R - 1.5D
In
CAD, which direction is chosen to begin measurement of angles?
a. 3
o'clock
b. 6
o'clock
c. 9
o'clock
d. 12
o'clock
Which
of the following machine is appropriate for cutting large diameter holes, holes
with very close tolerance, and to do shaped holes?
a. Hole
Popping EDM
b. Wire
EDM
c. Die
Sinking EDM
d. None
of these
Which
of the following operations is/are carried out in sand casting once the casting
is removed from the mold?
a. Inspection
b. Heat
treatment
c. Machining
d. All
of these
Which
design characteristics are easy to achieve by pressing and sintering of metal
powders?
a. Outside
rounded corners
b. Threaded
holes
c. Vertical
stepped holes
d. Side
holes
Hard
facing utilizes which one of the following basic processes?
a. Dip
coating
b. Brazing
c. Arc
welding
d. Electroplating
___________
is an approach used in product development in which functions of design
engineering, manufacturing engineering and other functions are integrated to
reduce the elapsed time required to bring a new product to the market.
a. Industrial
Engineering
b. Concurrent
Engineering
c. Parallel
Engineering
d. Manufacturing
and design Engineering
In
the context of the metal stamping process, which of the following operations
produces one or more plane surfaces that are at an angle to the original or
flat plane of the blank?
a. Blanking
b. Stamping
c. Forming
d. Coining
_____________
means that factors relating to the product after it has been manufactured
should be taken into consideration in design.
a. Design
for life cycle
b. Design
for manufacturing and assembly
c. Design
for cost
d. Design
for quality
A _____________
is a thermoforming mold having a convex shape.
a. negative
mold
b. three-plate
mold
c. positive
mold
d. die
Which
of the following metals are used to make solder alloys?
a. Copper
b. Lead
c. Tin
d. Zinc
e. Titanium
Which
of the following powder shapes is likely to have the lowest interparticle
friction?
a. Spherical
b. Hemispherical
c. Circular
d. Triangular
Which
of the following ways can be used in product designing so that they can be less
environmentally damaging and less costly to produce?
a. Make
products durable or recyclable
b. Use
recycled materials
c. Substitute
for harmful materials
d. Reduce
the amount of materials used
e. a
and d
f. a,
b, c and d
Carburizing
incorporates which one of the following?
a. Diffusion
b. Acid
pickling
c. Blast
finishing
d. Vapor
degreasing